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Performance Grade Bitumen (PG) for road construction

Performance Grade Bitumen (PG) for road construction

performance Grade Bitumen (PG)

Performance Grade Bitumen (PG Bitumen)

Bitumen is known as the most important blended of road pavement and asphalt, and if this bitumen does not have proper quality and performance, it will have a direct effect on the quality of asphalt.
Lately, instead of producing viscosity grade bitumen and penetration grade bitumen, is used PG bitumen in asphalt production. In this method, a temperature range is assigned to the bitumen, and the costumer can choose the appropriate bitumen according to his desired location.

Performance Grade Bitumen (PG) of road construction bitumen is based on the prediction of its performance on the road, so that it is classified into different groups based on the properties of the bitumen in real conditions, such as types of weather, which are based on the precise behavior of its functional properties.

Performance-grade bitumen is the best product, especially for road construction. This grade of bitumen (PG bitumen) is used for different weather conditions. the famous grade of PG Bitumen, such as PG 70-10, PG 76-10, and PG 76-16.

General Description of Performance Grade Bitumen

Performance Grade Bitumen is based on its performance at several temperature. the classified base of PG Bitumen is temperature and divided to Low, Medium and High . The specification base of each grade is on the AASHTO M 320-10 and ASTM D6373 − 1.

the PG system uses a common battery of tests (as the older penetration and viscosity grading systems do) but specifies that a particular asphalt binder must pass these tests at specific temperatures that are dependent upon the specific climatic conditions in the area of use.

Performance Grade Bitumen System

As we said, the PG Bitumen is based on 3 different temperatures. For high temperature performance, rutting, which typically takes time to cumulate, means an average of 7 days maximum pavement temperature is used for describing the high temperature climate. Also, on the low temperature side, thermal cracking can happen during one really cold night.

The average 7 day maximum pavement temperature typically ranged from 46 to 82°C, and minimum pavement temperature typically ranged from −46°C to −10°C.

PG bitumen, the basis of the tests is variable according to the test conditions. Also, bitumen aging tests are performed in the short term, but in PG bitumen, these tests are for a long time and also during operation. And it is done after mixing and producing asphalt. PG bitumens are graded based on performance at different temperatures, so that the highest and lowest asphalt temperatures are already calculated and the best bitumen at that temperature is suggested.

in example, PG 70-10 that means cab be used this grade in an area where its maximum temperature is 70 and its lowest temperature is -10 degree Celsius, also It means that this bitumen can not perform well in the temperatures higher than 70 degree Celsius and it can not tolerate the temperature below -10 degree Celsius. However for more understand of each grades of PG Bitumen you can see the table below.

 

PG System PG 46 PG 52 PG 58 PG 64 PG 70 PG 76 PG 82
-10 —— 52-10 —— 64-10 70-10 76-10 82-10
-16 —— 52-16 58-16 64-16 70-16 76-16 82-16
-22 —— 52-22 58-22 64-22 70-22 76-22 82-22
-28 —— 52-28 58-28 64-28 70-28 76-28 82-28
-34 46-34 52-34 58-34 64-34 70-34 76-34 82-34
-40 46-40 52-40 58-40 64-40 70-40 —— ——
-46 46-46 52-46 —— —— —— —— ——

Grading system structure

 

PG 70-10

Performance
Grade (PG)

Min pavement
design temp(-10)

Average 7
Days Max (70)

How to choose the best Grade of PG Bitumen?

For the chosen grade of PG, Bitumen should consider stress-strain relationships under field loading, pavement conditions like temperature, traffic speed, volume, and structure, and acceptance limits derived from experience and actual field performance.

Variables affecting binder selection include geographic area, air temperature, pavement temperature, traffic volume, speed, and pavement structure.

PG Bitumen in Different seasons

In PG Bitumen with two positive numbers A negative number is defined in which a positive number corresponds to the average of seven consecutive days of the highest pavement temperature in the summer season and a negative number is the minimum pavement temperature in seven consecutive days of the winter season in degrees Celsius.

the feature of PG Bitumen Grades

the best grade of PG Bitumen for resisting thermal cracking:

  1. PG 64-22
  2. PG 76-22
  3. PG 64-28
  4. PG 58-34

the best grade of PG Bitumen for resisting rutting:

  1. PG 82-22
  2. PG 76-28
  3. PG 70-28
  4. PG 76-22

the best grade of PG Bitumen for Traffic Speed

  1. PG 58-22
  2. PG 64-22
  3. PG 70-22
  4. PG 76-22

4 Key Factors for Selecting PG Bitumen

1. Traffic Conditions

PG bitumen selection is crucial for roads with high traffic volume and heavy vehicle loads, as it affects its resistance to deformation and fatigue cracking. High traffic areas require bitumen that can handle repeated loading without significant deformation, such as higher PG grades or polymer-modified bitumen (PMB). Lower-speed traffic increases the time under load, making rutting more likely. Roads with high heavy axle loads require bitumen with enhanced rutting resistance and fatigue performance.

2. Moisture Susceptibility

In regions with high rainfall, humidity, or water accumulation, selecting bitumen with good moisture resistance is crucial. Bitumen should be resistant to stripping to maintain pavement integrity. Anti-stripping agents or polymer modification can enhance moisture resistance.

3. Aging Resistance

Bitumen ages due to oxidation, UV exposure, and environmental factors, causing brittleness and reduced pavement life. PG bitumen is chosen to minimize aging effects by using additives or higher oxidation resistance. Long-term pavement durability is crucial, especially in regions with high UV exposure or temperature fluctuations.

4. Cost Considerations

Choosing PG bitumen involves balancing initial cost with expected performance and maintenance costs. Higher-grade and modified bitumen types are more expensive but may reduce long-term maintenance and repair costs by extending pavement life.

The Main Application of Performance Grade

Performance Grade Bitumen mainly used for Road Construction or paving for both new construction However Other uses include spray applications for bridge deck and pavement protective membrane with fabrics.

Equivalence of Bitumen Penetration to Performance Grade Bitumen

The bitumen penetration produced in the country’s refineries can be classified into two standard categories: 60/70 and 85/100 or 80/100.

  • Bitumen 60/70 produced by refineries with a penetration degree of 64.7 is equivalent to bitumen PG 64-22 and PG 64-10 in the SHRP classification.PG bitumen named PG6422 and PG6410 performs almost the same function as Bitumen 60/70.The meaning of the numbers in front of PG, such as PG 64-22, is that the bitumen performs well from -22 to +64 degrees Celsius and PG 64-10 that means Bitumen Performs well from -10 to +64 degrees Celsius.
  • Bitumen 85/100 or 80/100 produced by refineries with a penetration degree of 95 is equivalent to PG58-22 bitumen in It will have SHRP rating.PG 58-22, it means Bitumen Performs well from -22 to +58 degrees Celsius.

Performance Grade Bitumen for East Asia

PG Bitumen is a classification system for bitumen (asphalt) used in road construction, based on its performance at varying temperatures rather than just its penetration grade. For East Asia, which includes countries like China, Malaysia, Thailand, Taiwan, Vietnam, Philippines, Indonesia, and Cambodia.

Commonly Used PG Grades in East Asia

  • PG 64-22:

    • Suitable for moderate climate zones with average high and low temperatures.
    • Widely used in many parts of East Asia where temperatures do not exceed 64°C (147°F) and do not fall below -22°C (-8°F).
  • PG 70-22 / PG 76-22:

    • Used in regions with higher summer temperatures or more severe traffic conditions.
    • PG 70-22 can withstand higher pavement temperatures up to 70°C (158°F), while PG 76-22 is suitable for even hotter climates or where enhanced performance is required.
  • PG 58-28 / PG 64-28:

    • Used in colder regions, particularly in Northern China, where winter temperatures can drop significantly.
    • These grades can withstand lower temperatures, preventing thermal cracking.

Performance Grade Bitumen in Africa

Performance Grade (PG) Bitumen in Africa is chosen based on the continent’s diverse climate conditions and traffic demands. Africa’s geography ranges from hot desert climates to tropical and temperate regions, so the appropriate PG bitumen must be selected to meet the specific temperature and environmental conditions of each region.PG Bitumen can be exported to various regions in Africa, such as Congo, Djibouti, Rwanda, Angola, Kenya, Liberia and Mozambique.

Most Usage of PG Bitumen in Africa

  • PG 64-16:

    • Suitable for moderate climates with average high temperatures and minimal low-temperature requirements.
    • Commonly used in areas with temperatures not exceeding 64°C (147°F) and rarely dropping below -16°C (3°F).
  • PG 70-10 / PG 70-16:

    • Used in hotter regions such as North Africa, parts of West Africa, and Southern Africa.
    • These grades are designed to handle higher temperatures up to 70°C (158°F) while preventing rutting and softening.
  • PG 76-10 / PG 76-16:

    • Often used in regions with extremely high pavement temperatures or heavy traffic, such as urban centers or high-volume highways.
    • Can withstand temperatures up to 76°C (169°F), making it suitable for hot climates.
  • PG 58-22:

    • Used in regions where lower temperatures are experienced, such as highland areas or regions closer to the Mediterranean coast.
    • This grade can handle moderate temperatures while providing flexibility to resist cracking at lower temperatures.

Specifications of Performance Grade Bitumen

TEST METHOD LIMIT ASTM AASHOT PG 58-22 PG 70-16 PG 76-10 PG 64-22
Flash Point (°C) 230 °C Min D92 T48 303 300 320 312
Rotational Viscosity@135°C 3 Pa.s Max D4402 T316 0.282 0.425 0.425 0.325
DSR (°C) —– —– —– 58 70 76 64
G*/sinδ (°C) 10 rad/s 1.0 KPa Min D7175 T315 1.51 1.1 1.2 1.14
RTFOT G*/sinδ (°C) 10 rad/s 2.20 KPa Min D7175 T315 2.71 2.3 2.25 2.9
Change of mass after RTFOT 1%MAX D2872 T240 0.08 0.12 0.12 0.06
PAV —– D5621 R28 100(110) 100(110) 100(110) 100(110)
DSR G*/sinδ (°C) 10 rad/s KPa 5000 Max ِD7175 T315 3330 2440 2720 2950
BBR (°C) —– —– —– -12 -6 0 -12
Stiffness Mpa 300 Mpa Max D6648 T313 266 206 176 234
m-value 0.03 Min D6648 T313 0.309 0.32 0.35 0.3

In Summary

Performance Grade Bitumen (PG Bitumen) is a popular product for road construction, used in various weather conditions. It is classified into Low, Medium, and High temperatures, with specifications based on AASHTO M 320-10 and ASTM D6373 − 1. The PG system uses a common battery of tests to determine the performance of a particular asphalt binder at specific temperatures. For high temperature performance, rutting takes time to cumulate, while low temperature performance can cause thermal cracking. The best grade of PG Bitumen for resisting thermal cracking is PG 64-22, PG 76-22, PG 64-28, PG 58-34, PG 82-22, PG 76-28, PG 70-28, PG 76-22, and PG 58-22. PG Bitumen is mainly used for road construction, paving, spray applications for bridge decks, and pavement protective membranes with fabrics.

Related Posts

performance Grade Bitumen (PG)

Performance Grade Bitumen (PG Bitumen)

Bitumen is known as the most important blended of road pavement and asphalt, and if this bitumen does not have proper quality and performance, it will have a direct effect on the quality of asphalt.
Lately, instead of producing viscosity grade bitumen and penetration grade bitumen, is used PG bitumen in asphalt production. In this method, a temperature range is assigned to the bitumen, and the costumer can choose the appropriate bitumen according to his desired location.

Performance Grade Bitumen (PG) of road construction bitumen is based on the prediction of its performance on the road, so that it is classified into different groups based on the properties of the bitumen in real conditions, such as types of weather, which are based on the precise behavior of its functional properties.

Performance-grade bitumen is the best product, especially for road construction. This grade of bitumen (PG bitumen) is used for different weather conditions. the famous grade of PG Bitumen, such as PG 70-10, PG 76-10, and PG 76-16.

General Description of Performance Grade Bitumen

Performance Grade Bitumen is based on its performance at several temperature. the classified base of PG Bitumen is temperature and divided to Low, Medium and High . The specification base of each grade is on the AASHTO M 320-10 and ASTM D6373 − 1.

the PG system uses a common battery of tests (as the older penetration and viscosity grading systems do) but specifies that a particular asphalt binder must pass these tests at specific temperatures that are dependent upon the specific climatic conditions in the area of use.

Performance Grade Bitumen System

As we said, the PG Bitumen is based on 3 different temperatures. For high temperature performance, rutting, which typically takes time to cumulate, means an average of 7 days maximum pavement temperature is used for describing the high temperature climate. Also, on the low temperature side, thermal cracking can happen during one really cold night.

The average 7 day maximum pavement temperature typically ranged from 46 to 82°C, and minimum pavement temperature typically ranged from −46°C to −10°C.

PG bitumen, the basis of the tests is variable according to the test conditions. Also, bitumen aging tests are performed in the short term, but in PG bitumen, these tests are for a long time and also during operation. And it is done after mixing and producing asphalt. PG bitumens are graded based on performance at different temperatures, so that the highest and lowest asphalt temperatures are already calculated and the best bitumen at that temperature is suggested.

in example, PG 70-10 that means cab be used this grade in an area where its maximum temperature is 70 and its lowest temperature is -10 degree Celsius, also It means that this bitumen can not perform well in the temperatures higher than 70 degree Celsius and it can not tolerate the temperature below -10 degree Celsius. However for more understand of each grades of PG Bitumen you can see the table below.

 

PG System PG 46 PG 52 PG 58 PG 64 PG 70 PG 76 PG 82
-10 —— 52-10 —— 64-10 70-10 76-10 82-10
-16 —— 52-16 58-16 64-16 70-16 76-16 82-16
-22 —— 52-22 58-22 64-22 70-22 76-22 82-22
-28 —— 52-28 58-28 64-28 70-28 76-28 82-28
-34 46-34 52-34 58-34 64-34 70-34 76-34 82-34
-40 46-40 52-40 58-40 64-40 70-40 —— ——
-46 46-46 52-46 —— —— —— —— ——

Grading system structure

 

PG 70-10

Performance
Grade (PG)

Min pavement
design temp(-10)

Average 7
Days Max (70)

How to choose the best Grade of PG Bitumen?

For the chosen grade of PG, Bitumen should consider stress-strain relationships under field loading, pavement conditions like temperature, traffic speed, volume, and structure, and acceptance limits derived from experience and actual field performance.

Variables affecting binder selection include geographic area, air temperature, pavement temperature, traffic volume, speed, and pavement structure.

PG Bitumen in Different seasons

In PG Bitumen with two positive numbers A negative number is defined in which a positive number corresponds to the average of seven consecutive days of the highest pavement temperature in the summer season and a negative number is the minimum pavement temperature in seven consecutive days of the winter season in degrees Celsius.

the feature of PG Bitumen Grades

the best grade of PG Bitumen for resisting thermal cracking:

  1. PG 64-22
  2. PG 76-22
  3. PG 64-28
  4. PG 58-34

the best grade of PG Bitumen for resisting rutting:

  1. PG 82-22
  2. PG 76-28
  3. PG 70-28
  4. PG 76-22

the best grade of PG Bitumen for Traffic Speed

  1. PG 58-22
  2. PG 64-22
  3. PG 70-22
  4. PG 76-22

4 Key Factors for Selecting PG Bitumen

1. Traffic Conditions

PG bitumen selection is crucial for roads with high traffic volume and heavy vehicle loads, as it affects its resistance to deformation and fatigue cracking. High traffic areas require bitumen that can handle repeated loading without significant deformation, such as higher PG grades or polymer-modified bitumen (PMB). Lower-speed traffic increases the time under load, making rutting more likely. Roads with high heavy axle loads require bitumen with enhanced rutting resistance and fatigue performance.

2. Moisture Susceptibility

In regions with high rainfall, humidity, or water accumulation, selecting bitumen with good moisture resistance is crucial. Bitumen should be resistant to stripping to maintain pavement integrity. Anti-stripping agents or polymer modification can enhance moisture resistance.

3. Aging Resistance

Bitumen ages due to oxidation, UV exposure, and environmental factors, causing brittleness and reduced pavement life. PG bitumen is chosen to minimize aging effects by using additives or higher oxidation resistance. Long-term pavement durability is crucial, especially in regions with high UV exposure or temperature fluctuations.

4. Cost Considerations

Choosing PG bitumen involves balancing initial cost with expected performance and maintenance costs. Higher-grade and modified bitumen types are more expensive but may reduce long-term maintenance and repair costs by extending pavement life.

The Main Application of Performance Grade

Performance Grade Bitumen mainly used for Road Construction or paving for both new construction However Other uses include spray applications for bridge deck and pavement protective membrane with fabrics.

Equivalence of Bitumen Penetration to Performance Grade Bitumen

The bitumen penetration produced in the country’s refineries can be classified into two standard categories: 60/70 and 85/100 or 80/100.

  • Bitumen 60/70 produced by refineries with a penetration degree of 64.7 is equivalent to bitumen PG 64-22 and PG 64-10 in the SHRP classification.PG bitumen named PG6422 and PG6410 performs almost the same function as Bitumen 60/70.The meaning of the numbers in front of PG, such as PG 64-22, is that the bitumen performs well from -22 to +64 degrees Celsius and PG 64-10 that means Bitumen Performs well from -10 to +64 degrees Celsius.
  • Bitumen 85/100 or 80/100 produced by refineries with a penetration degree of 95 is equivalent to PG58-22 bitumen in It will have SHRP rating.PG 58-22, it means Bitumen Performs well from -22 to +58 degrees Celsius.

Performance Grade Bitumen for East Asia

PG Bitumen is a classification system for bitumen (asphalt) used in road construction, based on its performance at varying temperatures rather than just its penetration grade. For East Asia, which includes countries like China, Malaysia, Thailand, Taiwan, Vietnam, Philippines, Indonesia, and Cambodia.

Commonly Used PG Grades in East Asia

  • PG 64-22:

    • Suitable for moderate climate zones with average high and low temperatures.
    • Widely used in many parts of East Asia where temperatures do not exceed 64°C (147°F) and do not fall below -22°C (-8°F).
  • PG 70-22 / PG 76-22:

    • Used in regions with higher summer temperatures or more severe traffic conditions.
    • PG 70-22 can withstand higher pavement temperatures up to 70°C (158°F), while PG 76-22 is suitable for even hotter climates or where enhanced performance is required.
  • PG 58-28 / PG 64-28:

    • Used in colder regions, particularly in Northern China, where winter temperatures can drop significantly.
    • These grades can withstand lower temperatures, preventing thermal cracking.

Performance Grade Bitumen in Africa

Performance Grade (PG) Bitumen in Africa is chosen based on the continent’s diverse climate conditions and traffic demands. Africa’s geography ranges from hot desert climates to tropical and temperate regions, so the appropriate PG bitumen must be selected to meet the specific temperature and environmental conditions of each region.PG Bitumen can be exported to various regions in Africa, such as Congo, Djibouti, Rwanda, Angola, Kenya, Liberia and Mozambique.

Most Usage of PG Bitumen in Africa

  • PG 64-16:

    • Suitable for moderate climates with average high temperatures and minimal low-temperature requirements.
    • Commonly used in areas with temperatures not exceeding 64°C (147°F) and rarely dropping below -16°C (3°F).
  • PG 70-10 / PG 70-16:

    • Used in hotter regions such as North Africa, parts of West Africa, and Southern Africa.
    • These grades are designed to handle higher temperatures up to 70°C (158°F) while preventing rutting and softening.
  • PG 76-10 / PG 76-16:

    • Often used in regions with extremely high pavement temperatures or heavy traffic, such as urban centers or high-volume highways.
    • Can withstand temperatures up to 76°C (169°F), making it suitable for hot climates.
  • PG 58-22:

    • Used in regions where lower temperatures are experienced, such as highland areas or regions closer to the Mediterranean coast.
    • This grade can handle moderate temperatures while providing flexibility to resist cracking at lower temperatures.

Specifications of Performance Grade Bitumen

TEST METHOD LIMIT ASTM AASHOT PG 58-22 PG 70-16 PG 76-10 PG 64-22
Flash Point (°C) 230 °C Min D92 T48 303 300 320 312
Rotational Viscosity@135°C 3 Pa.s Max D4402 T316 0.282 0.425 0.425 0.325
DSR (°C) —– —– —– 58 70 76 64
G*/sinδ (°C) 10 rad/s 1.0 KPa Min D7175 T315 1.51 1.1 1.2 1.14
RTFOT G*/sinδ (°C) 10 rad/s 2.20 KPa Min D7175 T315 2.71 2.3 2.25 2.9
Change of mass after RTFOT 1%MAX D2872 T240 0.08 0.12 0.12 0.06
PAV —– D5621 R28 100(110) 100(110) 100(110) 100(110)
DSR G*/sinδ (°C) 10 rad/s KPa 5000 Max ِD7175 T315 3330 2440 2720 2950
BBR (°C) —– —– —– -12 -6 0 -12
Stiffness Mpa 300 Mpa Max D6648 T313 266 206 176 234
m-value 0.03 Min D6648 T313 0.309 0.32 0.35 0.3

In Summary

Performance Grade Bitumen (PG Bitumen) is a popular product for road construction, used in various weather conditions. It is classified into Low, Medium, and High temperatures, with specifications based on AASHTO M 320-10 and ASTM D6373 − 1. The PG system uses a common battery of tests to determine the performance of a particular asphalt binder at specific temperatures. For high temperature performance, rutting takes time to cumulate, while low temperature performance can cause thermal cracking. The best grade of PG Bitumen for resisting thermal cracking is PG 64-22, PG 76-22, PG 64-28, PG 58-34, PG 82-22, PG 76-28, PG 70-28, PG 76-22, and PG 58-22. PG Bitumen is mainly used for road construction, paving, spray applications for bridge decks, and pavement protective membranes with fabrics.

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